Share:


Factors causing rework and their impact on projects’ performance in Egypt

Abstract

The Egyptian construction industry suffers from severe delays and cost overruns. Rework is a prime cause of this challenge. Therefore, the objective of this study to identify the root causes of rework for Egyptian construction projects and their impact on the project duration and cost. An extensive literature review has been done to identify the most common factors affecting rework. Hence, eighty-seven factors were identified and categorised into ten groups. Structured interview technique was adopted to get the opinions of 67 Egyptian construct professionals for nineteen different construction projects. Total Importance Index of Rework Impact (T.I.I.R.I%) was used to analyse and rank rework factors. Accordingly, the most critical five rework factors are economic situation for the country, schedule compression, design changes, specifications change, and inadequate feasibility study. Based on the survey results, the project stakeholders should consider the critical rework factors during the planning stage and before the project execution, to eliminate or reduce the occurrence and impact of rework causes and to improve the performance of the projects. This paper provides state of the art for rework causes and their effects on construction projects performance, and it can be beneficial for both practitioners and researchers for future work.

Keyword : construction industry, rework, project, performance, cost, time

How to Cite
Al-Janabi, A. M., Abdel-Monem, M. S., & El-Dash, K. M. (2020). Factors causing rework and their impact on projects’ performance in Egypt. Journal of Civil Engineering and Management, 26(7), 666-689. https://doi.org/10.3846/jcem.2020.12916
Published in Issue
Aug 21, 2020
Abstract Views
4618
PDF Downloads
3125
Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

References

Abdul-Rahman, H. (1995). The cost of non-conformance during a highway project: a case study. Construction Management and Economics, 13(1), 23–32. https://doi.org/10.1080/01446199500000004

Abeku, D. M., Ogunbode, E. B., Salihu, C., Maxwell, S. S., & Kure, M. A. (2016). Projects management and the effect of rework on construction works: A case of selected projects in Abuja Metropolis, Nigeria. International Journal of Finance and Management in Practice, 4(1), 329–349.

Aiyetan, A. O. (2013). Causes of rework on building construction projects in Nigeria. https://hdl.handle.net/10520/EJC150372

Ajayi, O., & Oyeyipo, O. (2015). Effect of rework on project performance in building project in Nigeria. International Journal of Engineering Research & Technology, 4(2), 294–300.

Al-Reshaid, K., Kartam, N., Tewari, N., & Al-Bader, H. (2005). A project control process in pre-construction phases: Focus on effective methodology. Engineering, Construction and Architectural Management, 12(4), 351–372. https://doi.org/10.1108/09699980510608811

Alwi, S., Hampson, K. D., & Mohamed, S. A. (1999). Investigation into the relationship between rework and site supervision in high rise building construction in Indonesia. In Proceedings of the International Conference on Construction Process Re-engineering ‘99 (pp. 189–195). Sydney, Australia.

Alwi, S., Keith, H., & Sherif, M. (2001). Effect of quality supervision on rework in the Indonesian context. Asia Pacific Building and Construction Management Journal, 6, 2–6.

Arain, F. M., & Pheng, L. S. (2006). Developers’ views of potential causes of variation orders for institutional buildings in Singapore. Architectural Science Review, 49(1), 59–74. https://doi.org/10.3763/asre.2006.4908

Ashford, J. L. (1992). The management of qua1ity in construction. E and F Spon.

Assaf, S. A., & Al-Hejji, S. (2006). Causes of delay in large construction projects. International Journal of Project Management, 24(4), 349–357. https://doi.org/10.1016/j.ijproman.2005.11.010

Barber, P., Graves, A., Hall, M., Sheath, D., & Tomkins, C. (2000). Quality failure costs in civil engineering projects. International Journal of Quality & Reliability Management, 17(4/5), 479–492. https://doi.org/10.1108/02656710010298544

Bekr, G. A. (2015). Causes of delay in public construction projects in Iraq. Jordan Journal of Civil Engineering, 9(2), 149–162.

Burati Jr, J. L., Farrington, J. J., & Ledbetter, W. B. (1992). Causes of quality deviations in design and construction. Journal of Construction Engineering and Management, 118(1), 34–49. https://doi.org/10.1061/(ASCE)0733-9364(1992)118:1(34)

Chang, A. T., Shih, J. S., & Choo, Y. S. (2011). Reasons and costs for design change during production. Journal of Engineering Design, 22(4), 275–289. https://doi.org/10.1080/09544820903425218

Choudhry, R. M. (2016). Appointing the design consultant as supervision consultant on construction projects. Journal of Legal Affairs and Dispute Resolution in Engineering and Construction, 8(4), 04516005. https://doi.org/10.1061/(ASCE)LA.1943-4170.0000195

Construction Industry Institute (CII). (2001). The field rework index: Early warning for field rework and cost growth (RS 153-1, May). The University of Texas at Austin, Austin, Texas.

Dahanayake, B. M. Y., & Ramachandra, T. (2016). Assessment on defects occurrence and rework costs in housing construction sector in Sri Lanka. http://dl.lib.mrt.ac.lk/handle/123/11715

Danso, H. (2014). Poor workmanship and lack of plant/equipment problems in the construction industry in Kumasi, Ghana. International Journal of Management Research, 2(3), 60–70.

Durdyev, S., Omarov, M., & Ismail, S. (2017). Causes of delay in residential construction projects in Cambodia. Cogent Engineering, 4(1), 1291117. https://doi.org/10.1080/23311916.2017.1291117

El Hussein, K. (2014). Management of change-induced rework in a construction project (Doctoral dissertation). The British University in Dubai (BUiD). http://bspace.buid.ac.ae/handle/1234/770

Enshassi, A., Arain, F., & Al‐Raee, S. (2010). Causes of variation orders in construction projects in the Gaza Strip. Journal of Civil Engineering and Management, 16(4), 540–551. https://doi.org/10.3846/jcem.2010.60

Enshassi, A., Sundermeier, M., & Zeiter, M. A. (2017). Factors contributing to rework and their impact on construction projects performance. http://hdl.handle.net/20.500.12358/26569

Eze, E. C., & Idiake, J. E. (2018). Impact of rework on building project and organisation performance: A view of construction professionals in Nigeria. International Journal of Sustainable Construction Engineering and Technology, 9(1), 29–43. https://doi.org/10.30880/ijscet.2018.09.01.003

Eze, E. C., Idiake, J. E., & Ganiyu, B. O. (2018a). Rework risks triggers in the Nigerian construction industry: a view of built environment professionals. Independent Journal of Management and Production, 9(2), 448–472. https://doi.org/10.14807/ijmp.v9i2.729

Eze, E. C., Idiake, J. E., & Ganiyu, B. O. (2018b). Analysis of rework risk triggers in the Nigerian construction industry. Organization, Technology and Management in Construction, 10(1), 1778–1793. https://doi.org/10.2478/otmcj-2018-0008

Fayek, A. R., Dissanayake, M., & Campero, O. (2003). Measuring and classifying construction field rework: A pilot study (Research Report). Department of Civil and Environmental Engineering, University of Alberta.

Fayek, A. R., Dissanayake, M., & Campero, O. (2004). Developing a standard methodology for measuring and classifying construction field rework. Canadian Journal of Civil Engineering, 31(6), 1077–1089. https://doi.org/10.1139/l04-068

Fellows, R. R., & Liu, A. (2008). Research methods for construction (3rd ed.). Wiley-Blackwell Science.

Feng, P. P., & Tommelein, I. D. (2009). Causes of rework in California hospital design and permitting: Augmenting an existing taxonomy. In Annual Conference of the International Group for Lean Construction (pp. 407–416).

Forcada, N., Alvarez, A. P., Love, P. E., & Edwards, D. J. (2016). Rework in urban renewal projects in Colombia. Journal of Infrastructure Systems, 23(2), 04016034. https://doi.org/10.1061/(ASCE)IS.1943-555X.0000332

Gamil, Y., & Abdul Rahman, I. (2020). Assessment of critical factors contributing to construction failure in Yemen. International Journal of Construction Management, 20(5), 429–436. https://doi.org/10.1080/15623599.2018.1484866

Gerges, M. (2015). Investigation into the labour factors affecting project performance within the Egyptian construction industry (Unpublished thesis). Coventry University, Coventry.

Hassanein, A. A. G., & El Nemr, W. (2008). Claims management in the Egyptian industrial construction sector: A contractor’s perspective. Engineering, Construction and Architectural Management, 15(3), 246–259. https://doi.org/10.1108/09699980810867406

Hwang, B. G., Shan, M., & Tan, E. K. (2016). Investigating reworks in green building construction projects: Magnitude, influential factors, and solutions. International Journal of Environmental Research, 10(4), 499–510.

Hwang, B. G., Thomas, S. R., Haas, C. T., & Caldas, C. H. (2009). Measuring the impact of rework on construction cost performance. Journal of Construction Engineering and Management, 135(3), 187–198. https://doi.org/10.1061/(ASCE)0733-9364(2009)135:3(187)

Hwang, B. G., Zhao, X., & Goh, K. J. (2014). Investigating the client-related rework in building projects: The case of Singapore. International Journal of Project Management, 32(4), 698–708. https://doi.org/10.1016/j.ijproman.2013.08.009

Investigate. (2017). Egypt sees construction boom with USD 348 bn active projects. http://invest-gate.me/news/egypt-sees-construction-boom-with-usd-348-bn-active-projects/

Jarkas, A. M. (2015). Rework in building construction: principle culprits and underlying causes. International Journal of Forensic Engineering, 2(4), 265–285. https://doi.org/10.1504/IJFE.2015.075267

Josephson, P. E., Larsson, B., & Li, H. (2002). Illustrative benchmarking rework and rework costs in Swedish construction industry. Journal of Management in Engineering, 18(2), 76–83. https://doi.org/10.1061/(ASCE)0742-597X(2002)18:2(76)

Kakitahi, J. M., Alinaitwe, H. M., Landin, A., & Mone, S. J. (2016). Impact of construction-related rework on selected Ugandan public projects. Journal of Engineering, Design and Technology, 14(2), 238–251. https://doi.org/10.1108/JEDT-02-2014-0006

Kakitahi, J. M., Landin, A., & Alinaitwe, H. M. (2013). An exploratory study of rework causality in Uganda. Construction Innovation, 13(3), 266–280. https://doi.org/10.1108/CI-Nov-2011-0051

Li, Y., & Taylor, T. R. (2014). Modeling the impact of design rework on transportation infrastructure construction project performance. Journal of Construction Engineering and Management, 140(9), 04014044. https://doi.org/10.1061/(ASCE)CO.1943-7862.0000878

Liao, L., & Teo, E. A. L. (2017). Critical success factors for enhancing the building information modelling implementation in building projects in Singapore. Journal of Civil Engineering and Management, 23(8), 1029–1044. https://doi.org/10.3846/13923730.2017.1374300

Liu, Q., Ye, G., Feng, Y., Wang, C., & Peng, Y. (2020). Case-based insights into rework costs of residential building projects in China. International Journal of Construction Management, 20(4), 347–355. https://doi.org/10.1080/15623599.2018.1484856

Long, N. D., Ogunlana, S., Quang, T., & Lam, K. C. (2004). Large construction projects in developing countries: a case study from Vietnam. International Journal of Project Management, 22(7), 553–561. https://doi.org/10.1016/j.ijproman.2004.03.004

Love, P. E. D. (2002a). Influence of project type and procurement method on rework costs in building construction projects. Journal of Construction Engineering and Management, 128(1), 18–29. https://doi.org/10.1061/(ASCE)0733-9364(2002)128:1(18)

Love, P. E. D. (2002b). Auditing the indirect consequences of rework in construction: a case based approach. Managerial Auditing Journal, 17(3), 138–146. https://doi.org/10.1108/02686900210419921

Love, P. E. D., & Edwards, D. J. (2004). Forensic project management: The underlying causes of rework in construction projects. Civil Engineering and Environmental Systems, 21(3), 207–228. https://doi.org/10.1080/10286600412331295955

Love, P. E. D., & Edwards, D. J. (2005). Calculating total rework costs in Australian construction projects. Civil Engineering and Environmental Systems, 22(1), 11–27. https://doi.org/10.1080/10286600500049904

Love, P. E. D., & Li, H. (2000). Quantifying the causes and costs of rework in construction. Construction Management and Economics, 18(4), 479–490. https://doi.org/10.1080/01446190050024897

Love, P. E. D., & Smith, J. (2018). Unpacking the ambiguity of rework in construction: making sense of the literature. Civil Engineering and Environmental Systems, 35(1–4), 180–203. https://doi.org/10.1080/10286608.2019.1577396

Love, P. E. D., Edwards, D. J., Smith, J., & Walker, D. H. (2009). Divergence or congruence? A path model of rework for building and civil engineering projects. Journal of Performance of Constructed Facilities, 23(6), 480–488. https://doi.org/10.1061/(ASCE)CF.1943-5509.0000054

Love, P. E. D., Edwards, D. J., Watson, H., & Davis, P. (2010). Rework in civil infrastructure projects: determination of cost predictors. Journal of Construction Engineering and Management, 136(3), 275–282. https://doi.org/10.1061/(ASCE)CO.1943-7862.0000136

Love, P. E. D., Irani, Z., & Edwards, D. J. (2004). A rework reduction model for construction projects. IEEE Transactions on Engineering Management, 51(4), 426–440. https://doi.org/10.1109/TEM.2004.835092

Love, P. E., Mandal, P., Smith, J., & Li, H. (2000). Modelling the dynamics of design error induced rework in construction. Construction Management and Economics, 18(5), 567–574. https://doi.org/10.1080/014461900407374

Mahamid, I. (2016). Analysis of rework in residential building projects in Palestine. Jordan Journal of Civil Engineering, 159, 197–208. https://doi.org/10.14525/JJCE.10.1.3536

Mastenbroek, Y. C. (2010). Reducing rework costs in construction projects (Bachelor’s thesis). University of Twente. http://purl.utwente.nl/essays/59691

McDonald, R. (2013). Root causes and consequential cost of rework – XL Catlin. North America Construction.

Miri, M., & Khaksefidi, M. (2015). Cost management in construction projects: Rework and its effects. Mediterranean Journal of Social Sciences, 6(6 S6), 209–215. https://doi.org/10.5901/mjss.2015.v6n6s6p209

Oyewobi, L. O., Ibironke, O. T., Ganiyu, B. O., & Ola-Awo, A. W. (2011). Evaluating rework cost-A study of selected building projects in Niger State, Nigeria. Journal of Geography and Regional Planning, 4(3), 147–151. https://doi.org/10.5539/jsd.v4n4p175

Palaneeswaran, E. (2006). Reducing rework to enhance project performance levels. In Proceedings of the One Day Seminar on Recent Developments in Project Management in Hong Kong. http://www.civil.hku.hk/cicid/3_events/48/papers/5.pdf

Rachid, Z., Toufik, B., & Mohammed, B. (2019). Causes of schedule delays in construction projects in Algeria. International Journal of Construction Management, 19(5), 371–381. https://doi.org/10.1080/15623599.2018.1435234

Raghuram, S., & Nagavinothini, R. (2016). Investigation on the causes and adverse effects of reworks in construction projects and developing a rework reduction model to mitigate time and cost. https://www.semanticscholar.org/paper/Investigationon-the-Causes-and-Adverse-Effects-of-Raghuram-Nagavinothini/e6e4976f5038bd878b9769c82c951123037e016b

Shibnai, A., & Salah, K. (2015). Time and cost overrun in construction projects in Egypt. https://www.academia.edu/36106334/Time_and_Cost_Overrun_in_Construction_Projects_in_Egypt

Simpeh, E. K. (2012). An analysis of the causes and impact of rework in construction projects (Doctoral dissertation). Cape Peninsula University of Technology. http://hdl.handle.net/20.500.11838/1046

Tavakol, M., & Dennick, R. (2011). Making sense of Cronbach’s alpha. International Journal of Medical Education, 2, 53–55. https://doi.org/10.5116/ijme.4dfb.8dfd

Thomas, H. R., & Napolitan, C. L. (1995). Quantitative effects of construction changes on labor productivity. Journal of Construction Engineering and Management, 121(3), 290–296. https://doi.org/10.1061/(ASCE)0733-9364(1995)121:3(290)

Trading Economics. (2019). Egypt GDP from construction. https://tradingeconomics.com/egypt/gdp-from-construction

UKTI Digital. (2016). Construction sector in Egypt. https://opentoexport.com/article/construction-sector-inegypt-1/

Wasfy, M. A. F. (2010). Severity and impact of rework, a case study of a residential commercial tower project in the Eastern Province-KSA. King Fahd University.

Xin, L., & Rong, W. (2007). Survey research on relationship among service failures, service recovery and customer satisfaction. In 2007 International Conference on Management Science and Engineering (pp. 1121–1126). IEEE. https://doi.org/10.1109/ICMSE.2007.4421996

Yap, J. B. H., Abdul-Rahman, H., & Wang, C. (2016). A conceptual framework for managing design changes in building construction. In The 4th International Building Control Conference 2016 (IBCC 2016), 66, 00021. EDP Sciences. https://doi.org/10.1051/matecconf/20166600021

Yap, J. B. H., Low, P. L., & Wang, C. (2017). Rework in Malaysian building construction: Impacts, causes and potential solutions. Journal of Engineering, Design and Technology, 15(5), 591–618. https://doi.org/10.1108/JEDT-01-2017-0002

Ye, G., Jin, Z., Xia, B., & Skitmore, M. (2014). Analyzing causes for reworks in construction projects in China. Journal of Management in Engineering, 31(6), 04014097. https://doi.org/10.1061/(ASCE)ME.1943-5479.0000347